Technology Development
Development of New Inorganic Material
As an industry leader in silica sand, we develop advanced materials for use in energy, electronics, and life sciences by applying our decades of technical expertise. Through the development of advanced inorganic materials, we aim to be a company that contributes to both global and local progress.
Glass Material (Spherical Glass, Glass Powder, Glass Bead, Milled Fibers)
We develop glass materials by applying various insights into glass characteristics.
If you have any requests regarding provide samples, please feel free to contact us.
Filler for adjusting thermal expansion coefficient
Development Sample |
Density (g/cm³) |
Glass Transition Temperature (℃) @TMA |
Relative Permittivity @1MHz |
Linear Thermal Expansion Coefficient (×10⁻⁶/℃) | ||||
---|---|---|---|---|---|---|---|---|
100℃ | 150℃ | 200℃ | 250℃ | 300℃ | ||||
Spherical Sample 1 | 2.8 | 674 | 5.5 | 3.9 | 4.1 | 4.2 | 4.3 | 4.4 |
Spherical Sample 2 | 4.2 | 687 | 14.0 | 8.4 | 8.8 | 9.1 | 9.3 | 9.5 |
Spherical Sample 3 | 7.0 | 381 | 25.6 | 8.9 | 9.4 | 9.7 | 9.9 | 10.1 |
Remark: The above values are typical examples for each sample
Filler for adjusting the Refractive Index
Test Piece Appearance (Non-Spherical Sample 2)
Development Sample |
Refractive Index of Glass |
Particle Size (μm) | SSA (m²/g) |
Test Piece Production Conditions | Transmittance (%) @580nm |
||||
---|---|---|---|---|---|---|---|---|---|
D10 | D50 | D90 | Size (mm) |
Resin | Solid Content (wt%) |
||||
Non-Spherical Sample 1 |
1.53 | 1.5 | 4.8 | 8.6 | 1.6 | 20×20×1 | Acrylic type |
65 | 69 |
Non-Spherical Sample 2 |
1.53 | 1.1 | 2.4 | 4.0 | 3.0 | 20×20×1 | Acrylic type |
65 | 61 |
Remark: The above values are typical examples for each sample
Atypical Filler
Milled Fibers
Flat Fibers
Glass Fiber
Glass Fiber Type |
Characteristic | Sectional Shape |
Density (g/cm³) |
Refractive Index |
Linear Thermal Expansion Coefficient ×10⁻⁶/℃ |
Elastic Modulus (GPa) |
Permittivity @1GHz |
Dissipation Factor @1GHz |
---|---|---|---|---|---|---|---|---|
E Glass | Electric Insulation Dimension Stability |
Flat | 2.55 | 1.55 | 5.4 | 72.6 | 6.6 | 0.003 |
D Glass | Low-Dielectric Constant |
Circle | 2.28 | 1.5 | 3.5 | 52.0 | 4.9 | 0.001 |
Remark: The above values are typical examples for each Glass Fiber yarn
Functional Material
We develop filler materials with various surface functions.
Conductive Filler (Carbon Nanotube: CNT compound material)
Surface of Spherical Glass
Surface of Milled Fiber
TMH Sand (Material specially developed as casting sand for 3D printers)
We have been developing sand specifically designed for use in 3D printing of casting molds, which is now licensed in Japan. Our sand offers high cleanliness (*1) and dimensional accuracy, making it suitable for casting delicate parts and complex designs. In casting tests, molds produced with our sand successfully formed test piece as thin as 2.5 mm with sufficient strength, allowing for water-based coating.
*1: The removability of loose (non-bonded) sand from the mold surface using air blowing or brushing.
Trial Production of Spherical Sample
We offer trial production of ceramic and glass materials using spheroidizing equipment. If you have any requests regarding spherical powder products, please feel free to contact us. Built-to-order production is available upon consultation.
Trial Production of Grinding Sample and Surface Treatment Sample
We offer trial production of materials using various equipment, mainly focusing on inorganic materials. If you have any specific requirements about adjustment of the particle size distribution (such as the D50 value, upper or lower limits) or fiber length (average value 30-100 μm) of the sample, please feel free to contact us. Built-to-order production is available upon consultation. We also provide surface treatment of inorganic fillers to improve compatibility with resins for slurry or paste applications, or to enhance dispersibility in solvents.
Trial Production of Grinding Sample
Trial Production of Surface Treatment Sample
<Example of Physical Properties Evaluation>
-
● Condition of 3-point Bending Test
- Resin
- Acrylic
- Filler
- Spherical Silica
- Compound
- Resin 30 wt%, Filler 70 wt%
- Surface Treatment Agent
- 3-(Trimethoxysilyl)propyl
Methacrylate - Additive rate
- 1.0wt%
- Shape of the
Test Piece - Cylinder, Φ2.4 mm
List of Evaluation, Analyze, and Trial Equipment
X-ray Fluorescence Spectrometer
Atomic Absorption Spectrophotometer
Laser Diffraction Particle Size Analyzer
UV-VIS Spectrophotometer
Bending strength tester
Pot Mill
Evaluation and Analyze Equipment
- ●Elemental Analysis
- ・Atomic Absorption Spectrophotometer
Manufactured by Hitachi High-Tech Corp.
・X-ray Fluorescence Spectrometer
Manufactured by Rigaku Corp. - ●Particle Size Analysis
- ・Vibratory Sieve Shaker
Manufactured by Retsch GmbH
・Militrac JPA
Manufactured by Nikkiso Co., Ltd.
・Microtrac MT3000Ⅱ
Manufactured by Nikkiso Co., Ltd. - ●Transmittance Analysis
- ・UV-VIS Spectrophotometer
Manufactured by Shimadzu Corp. - ●Specific Surface Area Analysis
- ・Macsorb
Manufactured by MOUNTECH Co., Ltd. - ●Viscosity Analysis
- ・SV-10
Manufactured by A&D Co., Ltd.
- ●Gel Time Analysis
- ・Madoka
Manufactured Cyber corp. - ●Bending Strength Analysis
- ・MX2-5000N
Manufactured by IMADA Co.,Ltd. - ●Color Difference Analysis
- ・CR-20
Manufactured by Konica Minolta, Inc. - ●Optical Microscope Photography
- ・VHX-970F
Manufactured by KEYENCE Corp. - ●pH Analysis
- ・LAQUA act
Manufactured by HORIBA, Ltd. - ●Odor Gas Analysis
- ・GV-110S
Manufactured by GASTEC Corp. - ●Acid Consumption Analysis
- Turbidity Analysis
- ●Total Clay Analysis
- ●Ignition Loss Analysis
Test Equipment
- ●Mill
- ・Pot Mill(Al2O3、ZrO2 Ball)
・Vibration Mill
HSM-50 Manufactured by HERZOG Co., Ltd. - ●Mixer/Disperser
- ・Super Mixer
SMV-10Ba Manufactured by KAWATA MFG. CO.,LTD.
・Thinky Mixer
Awatori-Rentaro Manufactured by THINKY, INC.
・Ultrasonic Homogenizer
UX-300 Manufactured by MitsuiElectric Co.,Ltd. - ●Vacuum Stir Dryer
- ・ADS-40
Manufactured by CHUO KAKOHKI Co.,Ltd. - ●Magnetic Separator
- ・RE ROLL
Manufactured by Eriez Magnetics Japan Co., Ltd. - ●Electric Furnace
- ・S6-2025D-OP
・SS-2030PKP
Manufactured by MOTOYAMA Co.,Ltd.